How Pharma Manufacturers can maintain quality and production process?

How Pharma Manufacturers can maintain quality and production process?

Increasing competition, changing regulatory requirements, disruptive technologies, and various other factors are pushing pharmaceutical manufacturers to fast-track innovation to boost their productivity and product quality. Also, the manufacturers need to ensure that rigorous regulatory compliance protocols are being maintained. You can manage product quality and quantity while following compliances by implementing a Pharma ERP.

An ERP in the pharmaceutical industry helps pharmaceutical manufacturers to indulge in intelligent demand assessment, quality management, production planning and control, and prudent financial management. Another benefit of Pharma ERP is for the manufacturing process which helps them to streamline their operations and get their products to market more rapidly and more cost-efficiently while following regulatory compliance.

How pharmaceutical manufacturers efficiently manage rapid production while following quality requirements

By having an ERP-QMS all in one place

For any pharma manufacturing enterprise, the majority of challenges, including those related to managing the production processes and quality systems, either from over-reliance on manual processes and data exchange, or a lack of integration and cooperation between the disparate ERP Software, and Quality Management System.

This integration between ERP and QMS offers a way to better collaboration between quality, and manufacturing. It basically:

  • Protects data integrity
  • Define Quality Control tests, inspection plans, and checklists
  • Maintain and regulate compliance
  • Expands the life of the equipment
  • Streamlines operation workflows

Protects data integrity

The integration between the QMS and ERP increases efficiency and reliability in quality control. The combination of the two systems working at a time makes initial results available during the production process, and reports and compliance documentation as soon as a batch is complete. The electronic storage of data reduces the possibility of errors.

Furthermore, if the recorded production data goes outside the predictable range, QMS receives an automatic alert. And if the systems are cloud-based, all the stakeholders get access to the most up-to-date data.

Define Quality Control tests, inspection plans, and checklists

By having a cloud ERP software in place, pharmaceutical manufacturers can define the inspection plans based on the inspection checklists. This way, they can have a tool to determine what to inspect, how and when to inspect, and a basis for inspection. Also, it allows the formation and storage of QC tests in its labs. Here the limits for each QC test for a specified item or item group can be defined.

Maintain and regulate compliance

The integration of an ERP and a QMS system help manufacturers. So that they can meet regulations such as FDA 21 CFR Part 11, and also the requirements of cGMP. The structure of these two systems enables manufacturers to meet compliance requirements more easily and efficiently.

Expands the life of the equipment

To ensure effective quality in the pharmaceutical industry, alongside managing the quick production processes, pharma manufacturers need to ensure that the production processes run without any interruptions. By having a pharmaceutical ERP system in place manufacturers can have an effective predictive maintenance program in action. It allows them to know when equipment needs maintenance work so that the production batches can be schedule accordingly.

Streamlines operation workflows

From the time when pharma manufacturing involves batch manufacturing, the risks are higher.  A single error can ruin an entire batch, resulting in significant loss of money, time, raw materials, and sometimes, even in fines, lawsuits, and damaged reputation. Effective batch control that an ERP provides is essential for the same, which allows manufacturers to easily control the process and optimize production.

Take the next step

Meta-Pharma,  ERP systems that incorporate cutting-edge technology and can be used by pharmaceutical manufacturers throughout the manufacturing process while efficiently meeting the quality requirements, and managing pharma quality assurance, quality control, and other aspects of quality management.

For more information and a tailored demonstration contact us today at Meta-Pharma.

Simplify the production process in Pharmaceutical Manufacturing Industry

Simplify the production process in Pharmaceutical Manufacturing Industry

All over the planet, we keep on seeing rising interest for admittance to quality medical care. This has put a ton of tension on the pharmaceutical manufacturing industry, which is finding it challenging to smooth out innovative work (R&D) processes, decrease general costs, and further develop time to showcase, guarantee 100% security and administrative consistence, upgrade creation limit, extend market reach.

Pharma makers continually up their game concerning R&D, activities, creation, and conveyance with more up-to-date advances and key business moves. With signs demonstrating the business is controlled for phenomenal development, it’s turning into a given that makers should put resources into more streamlined, more agile production processes.

How can pharma manufacturers streamline their production processes?

Drug organizations are embracing more current and more up-to-date advances for quick impacts, better interaction with the executives, and upgraded usefulness. Overall, there are much more pharma makers and their CDMOs can do to upgrade the general drug creation process, for essentially better outcomes.

  • Integrating innovation in the lab is demonstrated compelling in speeding up examination and development. Utilizing Big Data and Analytics for information assemblage, incorporation, and information age from clinical preliminaries can facilitate the cycle as well as guarantee precision and straightforwardness. Additionally, computational changes are compelling in atom distinguishing proof for a specific medication. Quality sequencing, advanced record upkeep, electronic clinical hardware, and so on are becoming distinct advantages in reinforcing R&D, alongside the creation interaction ordinary in pharma fabricating.
  • Pharmaceutical shop floors can and ought to be all around incorporated with the IT framework on the highest level. By embracing programming oversaw creation lines, producers can use mechanization for quicker and mistake-free cycles. Additionally, creation managers can profit from the computerized information stream from an Enterprise Resource Planning (ERP) framework to and back from the creation lines. Errands like announcing this product to save time and cost can oversee serialization.
  • More current advancements and programming for SCM are becoming significant in aiding pharma organizations to keep steady over complex stockpile chains and dissemination organizations. IoT arrangements are utilized in pharma assembling and appropriation for constant checking and correspondence. Better transportation times and stock administration become conceivable through compelling information investigation. Many organizations are additionally utilizing blockchain to guarantee information security and encryption while dealing with the perplexing inventory network networks worldwide.
  • The utilization of blockchain and far-reaching ERP programming (for serialization) is likewise helping makers in guaranteeing drug wellbeing. Since these devices and advances give the choice of complete detectability (from creation to patent), drug fakes become very troublesome, on the off chance that certainly feasible. Drug quality and wellbeing are one of the main pressing issues for producers and ideal utilization of innovation can guarantee quality really looks at accordingly saving endeavors, expenses, and time.

Last Thoughts

Drugmakers are embracing more current advancements for better creation and benefit. With these mechanical headways, organizations would have the option to accomplish their assembling objectives without compromising quality and wellbeing.

  • More current advancements and programming, for example, IoT, Artificial Intelligence, Data Analytics, SCM, and ERP are assuming significant parts in smoothing out assembling processes in pharma.
  • Pharma organizations need to reinvent themselves to stay aware of the complex and steadily extending material of worldwide medical services.

For more information and a tailored demonstration, contact us today at Meta-Pharma.

Importance of advanced quality management in Pharmaceutical Manufacturing

Importance of advanced quality management in Pharmaceutical Manufacturing
quality management
Quality management within the Pharmaceutical manufacturing trade is somewhat necessary due to the criticality of the functions involved particularly when it is concerning life. The poor quality of the drugs will place one life to risk. The process of quality management matters from the initial stage itself i.e. manufacturing.

Choosing a Pharmaceutical QMS is an important decision when it comes to the life of an individual. A structured system can help manage all the records, workflows, and processes in a certain order that may eventually improve overall product quality.

Importance of Quality Management in Pharmaceutical Manufacturing

  • Ensures superior quality products and services
  • Essential for customer loyalty
  • It ensures increased revenues and higher productivity

Ways pharmaceutical manufacturers can improve productivity

Secure data integrity and compliance

Pharmaceutical industries are subject to strict regulations and standards and must carefully protect the integrity of their data. Finding a proficient, consistent way to do so can help these pharma industries to boost their productivity and their quality.

Maximize productivity and flexibility

Productivity refers to how much input, including time, money, and materials, it takes a business to produce a given amount of output. Therefore, efficiency is closely linked to productivity.

Improve the life of manufacturing assets

An alternative way that pharmaceutical manufacturing business can increase their efficiency is by improving the life and uptime of their machinery. Spending on high-quality tools can help companies to avoid these tools issues.

Integrate the technology

Pharmaceutical manufacturing processes are difficult, and the facilities hold a wide range of equipment, drugs, and systems. The production process on its own is complex, but you also have to consider the supporting equipment and the building systems. The manufacturing process for pharmaceuticals calls for a tightly controlled environment. Integrating these systems can make it easier to control the production process and environment and ensure it will be optimized to increase productivity.

For more information and a tailored demonstration contact us today at Meta-Pharma.

How an integrated ERP Solution benefits Pharmaceutical Manufacturing Industry?

How an integrated ERP Solution benefits Pharmaceutical Manufacturing Industry?

The pharmaceutical manufacturing industry faces many challenges compared to other industries. As this industry is expanding quickly in every aspect. The increasing variety of latest products, the multiplicity of brands, composition, range of products, changes in drug and taxation laws on pharmaceutical products, patient counseling, services, consumer attitude, etc. have resulted in an urgent need for the all-in-one inclusive solution, which consists of all the above important features for pharmaceuticals industry.

Meta-Pharma solution offers a complete integrated ERP solution built on Microsoft Dynamics 365 Business Central designed specifically for the pharmaceutical industry to meet compliance standards. In addition, it automates all the key functions such as planning, procurement, inventory, production, and BI. This way, the Meta-Pharma ERP solution for Pharmaceuticals helps the pharmaceutical manufacturing industry to streamline their entire operations and take a proactive informed decision to outlast the competition.

Meta-Pharma solution complies with GMP guidelines in order to improve productivity in compliance with regulatory requirements and allows you to:

  • Have a complete view of all the business processes
  • Improved Batch Process Management
  • Ensuring Quality Control
  • Compliance with all regulations
  • Access to detailed information on supplies in order to manage effectively deliveries
  • Increase flexibility and productivity during processes
  • Improve Supply Chain efficiency and Distribution
Track and Traceability of Inventory with Pharmaceutical ERP

It has always been important for pharmaceutical manufacturers to ensure proper management of stock or inventory. The recent pandemic situation underscored this concern with several factors. With the implementation of ERP, pharmaceutical manufacturers can track and trace products in real-time. They can also use serialization to manage inventory and avoid time-consuming blockages and most importantly, they potentially overwhelm stock-outs.

To read our blog related to challenges faced by an organization while selecting Pharmaceutical ERP click here.

For more information and a tailored demonstration, contact us today at Meta-Pharma.

Challenges of Digital Transformation in Pharmaceutical Manufacturing

Challenges of Digital Transformation in Pharmaceutical Manufacturing

Today’s challenges that pharma manufacturers are facing reflect the rapid change of dynamics in Pharma Healthcare. In addition, the strict regulations they must adhere to may result in increasing the complexity of pharmaceutical manufacturing. The Pharmaceutical ERP system for Pharmaceutical Industry is the best method to recognize and track every single raw material from receipt through processing, bundling, and shipping, to the specific client location by following the regulations.

There are many challenges of digital transformation in pharmaceutical manufacturing. Today, we are looking at a few of the key issues that can lead to task failure or missed opportunities.

Top challenges of Digital Transformation in Pharmaceutical Manufacturing

Cost of Initial Funds

Large business organizations typically have the bandwidth required to embrace new digital solutions. However, SMBs manufacturers often lack the means to pursue those same objectives. These enterprises might decide to stick with legacy systems, especially if there are not any clear pain points connected with them. In Addition, with the right strategy, SMB manufacturers can make smart investments in advanced technologies that can deliver calculable benefits, including:

  • Improved operational efficiency
  • Reduced downtime
  • Improved data visibility and analysis

Lack of Digital Expertise in Pharmaceutical Manufacturing

There is no secret that manufacturing has become quicker, sleeker, and more automated than ever before. However, this industry is still relatively new to the digital game. Many manufacturing leaders may not understand the inner workings of some of the latest developments, such as:

  • Machine learning
  • Artificial intelligence
  • Process automation
  • Advanced data analytics
  • Cloud computing
This lack of direct knowledge can delay progress, but it is not a reason to avoid digital transformation overall. Also. manufacturers who lack important technical expertise can find guidance from Pharmaceutical ERP partners who can control their industry and technical knowledge to guide technology purchases.

Inflexible Legacy Infrastructure​

Advanced manufacturing technologies, like pharmaceutical manufacturing ERP systems, are robust and future-focused. While selecting these systems, you will have to make important decisions. This may include retiring legacy processes that are not as efficient as they used to be. It might mean retraining employees, even those who have been there for years or hold a managerial rank.

Employee Resistance​ and Pushback

A manufacturer could heavily invest in digital transformation only to find that it did not achieve the anticipated results. When this happens, the issue is not always technical. In many cases, the issue is related to the people and processes behind the technology.

Such issues include:
  • Forwarding business-sensitive data to third parties
  • Opening unsafe or unknown attachments
  • Incorrectly configuring machines
  • Mishandling tools or equipment

The benefit of Pharmaceutical ERP, Meta-Pharma is an advanced ERP for pharmaceutical manufacturers. By using this manufacturers can easily track lot properties while streamlining and improving other business measures like batch production, sales capacities, inventory control, purchasing, quality affirmation, accounting and account, regulatory reporting, and so on with the integration of Dynamics 365 Business Central.

For more information and tailored demonstration contact us today at Meta-Pharma.

How to improve quality in pharmaceutical manufacturing process?

How to improve quality in pharmaceutical manufacturing process?

The pharmaceutical manufacturing businesses are finding it difficult to yield quality products amidst healthcare reforms, changing customer needs, accurate administration requirements, rising competition, and evolving market trends. These challenges have created a dire need for streamlining processes, optimizing operations, and maximizing efficiency to deliver quality products at a reduced cost. Going conventionally, it’s beyond the bounds of possibility. That is where Pharma ERP appears as a powerful solution.

Meta-Pharma is one of them; a robust ERP software for the pharmaceutical manufacturing industry integrated with the Dynamic 365 Business Central emerges as the system that controls, connects, and integrates all the departments, and internal processes, and automates all the key functions such as planning, procurement, inventory, production, and BI.

Managing the production process

Production is one of the fundamental parts of a product-based business like the pharmaceutical industry. There are many features involved in a production process like maintaining the quality of products. This system comes with features that help in planning, responding to changes, managing production, and tracking batches of products.

Here are some ways to improve quality:

Advanced Quality Management System

Quality management within the Pharmaceutical trade is somewhat necessary due to the criticality of the functions involved particularly when it is concerning life. The poor quality of the drugs will place one life to risk. The process of quality management matters from the initial stage itself i.e. manufacturing.

Choosing a Pharmaceutical Quality Management System is an important decision when it comes to the life of an individual. A structured system can help manage all the records, workflows, and processes in a certain order that may eventually improve overall product quality.

Quality Control & Traceability

Quality Control is the main point for a successful and effective ERP system. QC and QA in Pharmaceutical ERP cannot be a different module yet firmly incorporated with all processes of the Supply chain and Manufacturing. In the Pharma industry, the QC and QA should be inescapable across the whole ERP Pharmaceutical interaction.

Traceability and transparency

Using a system to track the manufacturing of batches from raw material to the finished product will give proper traceability-and-transparency. It is important if recalls are necessary, to be able to track every product as quickly as possible if problems occur – and it could be useful for audits.

While picking Pharmaceutical ERP system you should consider its capacity to track raw material from receipt through completed item delivery. Moreover, its flexibility to your extraordinary manufacturing process. Also, Meta-Pharma ERP encourages you to direct your business without the need for separate software bundles or costly customization.

For more information about Pharmaceutical ERP and to know how to implement it? contact us at Meta-Pharma.